Productivity improvement through process analysis for. Study of productivity improvement using lean six sigma methodology dayanand yadav bmit, solapur university, solapur, maharashatra, india. As manufacturing is a laborer predominant industrial sector, this paper focuses on. The role of productivity improvement tools and techniques. Productivity improvement a free powerpoint ppt presentation displayed as a flash slide show on id. He said that he was conducting research on quality and would like to ask them some questions about that item. Khalid and saleh 2011 studied the manufacturing process in the automobile industry both before and after the improvement had been made, by using an operation process chart. A methodology is proposed that helps to improve the productivity of any production process. Measuring productivity oecd manual measurement of aggregate and industrylevel productivity growth measures of productivity growth constitute core indicators for the analysis of economic growth. There are many factors that influence the productivity of a manufacturing organisation. Original article modifying production line for productivity improvement. As manufacturing is a laborer predominant industrial sector, this.
Measuring productivity in manufacturing isnt that difficult. Productivity improvement through quality control in nigerian manufacturing industry. Also, how it can be a very useful in the productivity improvement by using the lean tools. Measures of productivity and their uses measurement of productivity is it a ratio between input and output. Everyone should think of productivity improvement in their shop floor for many reasons. Tpm total productive maintenance, which is one of the most important elements of lean manufacturing, includes a particularly useful productivity metric, known as oee overall equipment effectiveness. In this paper, a systematic methodology is presented for productivity measurement and analysis at the factory level. Improving productivity by reducing operation cost as six sigma process improvement 151 sequentially. Improve production today the big idea amazing improvements in productivity can be achieved through small daily increments. Times new roman monotype sorts arial sparkle microsoft word document microsoft excel worksheet microsoft excel chart microsoft equation 3. This course is aimed at company staff members who have responsibility for continuous improvement and is a logical followon for people who have attended the invest ni lean fundamentals training. Productivity improvement through process analysis for optimizing assembly line in packaging industries. A case study on improving productivity by reducing. The most commonly used lean manufacturing improvement methodologies are.
Ppt productivity improvement powerpoint presentation. Such was the case in the productivity improvement project. A case study of vision lens factory roongrat pisuchpen1 and wongsakorn chansangar2 1 department of industrial. In this chapter the productivity improvement philosophy is discussed.
In general, measure of productivity can be divided into multifactor productivity measures and singlefactor productivity measures. Implementation of lean manufacturing principles and believing in continu. Pdf traditional productivity metrics, such as throughput and utilization rate, are not very helpful for identifying the underlying problems and. Department of industrial engineering and management. Abstract lean six sigma has become a popular term in manufacturing. Productivity improvement in manufacturing industry using. Productivity improvement through quality control in. Low productivity of workers is the most significant factor behind delivery slippages in manufacturing industries. Pdf manufacturing productivity improvement using effectiveness. However, there are many different approaches to productivity measurement and. The research was a direct application of the concepts of plant layout, reliability centered maintenance and computer integrated manufacturing cim in which focus was given to production. Traditional productivity metrics, such as throughput and utilization rate, are not very helpful for identifying the underlying problems and opportunities for productivity improvement in a manufacturing system. Productivity improvement through lean manufacturing tools.
This study aimed to modify the plastic vision lens production line cr39 in order to improve its productivity. The role of productivity improvement tools and techniques in. The most widely tackled issue is how to improve efficiency and productivity. Measurement and interpretation paula barnes leo soames cindy li marcelo munoz. Motion and time study technique is one of the productivity improvement techniques used in many manufacturing companies. The reduction in production time resulted in better productivity.
Productivity improvement of a manufacturing facility using. Study of productivity improvement using lean six sigma. Abstract this paper outlines the improvement of productivity through process optimization at a plastic manufacturing company. Globalization has given rise to new standards for products and the. Productivity improvement techniques in apparel manufacturing. The effect of such unproductive situation in some sectors and reduction in productivity improvement in almost all manufacturing. Productivity improvement strategies in the apparel.
Productivity improvement using industrial engineering tools view the table of contents for this issue, or go to the journal homepage for more 2012 iop conf. The future of productivity in manufacturing strategic labour market intelligence report the study reported here complements the work the business leadership group for manufacturing through an assessment of the factors driving productivity. The productivity improvement team will be available to provide ongoing support to successfully complete the a3. Productivity improvement of cutting, sewing and finishing sections of a garment factory through value stream mapping a case study by md. This course is aimed at company staff members who have responsibility for continuous improvement. The future of productivity in manufacturing strategic labour market intelligence report the study reported here complements the work the business leadership group for manufacturing through an assessment of the factors driving productivity growth in the sector.
Oee measures the percentage of planned production time that is truly productive. Keywords lean manufacturing, process industries, productivity improvement, lean tools. Work measurement techniques for productivity improvement. The views expressed in this publication do not necessarily reflect the official views of the asian.
Pdf the automotive industry has been experiencing a competitive environment and striving hard to find methods to reduce manufacturing. A case study on improving productivity by reducing operation. Therefore it is important to adopt efficient productivity improvement. The current project addresses the productivity improvement of a manual assembly line by making use of operations analysis in the framework of lean production. Determining the right tools for improving productivity may seem confusing with so many methods available lean manufacturing, six sigma, kaizen, continuous improvement, business process improvement. A case from metal manufacturing company will be taken into account that focus on lowering down the inventory waste levels. Productivity improvement in manufacturing industry. The views expressed in this paper are those of the staff involved and do not necessarily reflect the views of the productivity. The result shows the improvement for both product and operator. A kanban system has been applied as a measure of productivity improvement by shrivastava et al. Productivity improvement through performance management d g dave gregory di i d i l director industrial engineering maple leaf consumer foods brian stephens senior. In any production processes, the major factors affecting the productivity. Five rules of productivity improvement better operations. Therefore, the objective of the study is improving productivity through some of lean manufacturing tools for ethiopian garment industry.
Modifying production line for productivity improvement. Keywords lean manufacturing, process industries, productivity improvement. Productivity improvement through process optimization. A methodology is proposed that helps to improve the productivity. Therefore it is important to adopt efficient productivity improvement technique so as to ensure individuals and organization.
Waste is anything that does not contribute to transforming a part to your customers needs. Mashiur rahman khan department of textile engineering, daffodil international university, bangladesh1 department of apparel manufacturing engineering, bangladesh university of textiles. Pdf productivity improvement in tyre manufacturing plant. The research was a direct application of the concepts of plant layout, reliability centered maintenance and computer integrated manufacturing. Innovating and making continuous improvements together with. The role of productivity improvement tools and techniques in the textile sector during manufacturing.
May 28, 2017 the productivity improvement is a sought after topic in the apparel manufacturing sector. Productivity improvement improving productivity processes. In short, achieving improved productivity involves a managed. Productivity commission staff working paper productivity in manufacturing. Quality control and continuous improvement 101 things our management values themselves profits customers product quality production quantity the companys image and reputation. First published in japan by asian productivity organization leaf square hongo building 2f 1241 hongo, bunkyoku tokyo 1033, japan. Productivity improvement strategies in the apparel manufacturing. Motion and time study is defined as a scientific analysis method. Ppt productivity improvement powerpoint presentation free. Abstract assembly line balancing is to know how tasks are to be assigned to workstations, so that the predetermined goal is achieved. A case study on productivity improvement quality and productivity are two important aspects have become great concerns in todays competitive global market. Minimization of reworks in quality and productivity improvement in the apparel industry 1md. Productivity and efficiency improvements should therefore not be seen as a once off goal, rather a way of doing business in order for a company to stay competitive, be sustainable and grow. Total productivity output quantity and quality input quantity and quality.
While productivity enhancement techniques for a learning organization are applied in all aspects of the process life cycle, they are equally significant for improving the process on an ongoing basis leading to optimal productivity. Quality control and continuous improvement 101 things our management values themselves profits customers product quality production quantity the companys image and reputation the professor looked at the list and circled product quality. Productivity improvement is to do the right things better and make it a part of continuous process. Mashiur rahman khan department of textile engineering, daffodil international university, bangladesh1 department of apparel manufacturing. Globalization has given rise to new standards for products and the demands of the customers have to be met keeping the. Also, a proposed solution may emerge early in the measure and analysis phase, leading to an emphasis on planning and implementation in the improve phase. This paper focuses on studying the production processes at tyre manufacturing plant in order to understand the current productivity and suggesting the ways to improve the same. Therefore, the objective of the study is improving productivity through some of lean manufacturing. As productivity improvement plays a major part in most of the manufacturing or process industries as it helps in either removing or minimizing the waste elimination. Every manufacturing production unit mainly focuses on these areas in relation to the process as well as product developed. Determining the right tools for improving productivity may seem confusing with so many methods available lean manufacturing, six sigma, kaizen, continuous improvement, business process improvement as well as theory of constraints to name a few but kepnertregoe cuts through the clutter to identify high roi focus areas. Productivity improvement of a manufacturing facility. In this paper, a systematic methodology is presented for productivity. Productivity improvement by implementing lean manufacturing.
The productivity improvement is a sought after topic in the apparel manufacturing sector. Productivity improvements or enhancements are generally achieved through collaborative efforts that target specific issues affecting an organization. Normally, the production team and industrial engineering team think and do things for improving the current productivity level and maintain the benchmark productivity. The methodology consists of selecting a product or product family. The productivity has not improved significantly, and in some cases it was observed that there is a decrease in productivity further aggravating to unproductive situation. Productivity improvement of a manufacturing facility using systematic layout planning.
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